Shenyang Piotec Technology Co.,LTD.
Shenyang Piotec Technology Co.,LTD.
sales@piotec.cn
PTHS200 Automatic Hot Stamping Machine

PTHS200 Automatic Hot Stamping Machine

The PTHS200 automatic hot stamping machine is suitable for high security feature documents such as ID cards and passport data pages. It can hot stamp high security features such as holograms onto the center layer or onto the back of the lamination layer before embedding the hologram into the document during the lamination process.

The world's first hot stamping solution capable of handling all anti-counterfeiting and security features in the market.


Specifications of PTHS200 Automatic Hot Stamping Machine

parameter


Capacity200
Application MaterialsPVC Film
Dimension8800×1466×1915mm
Weight5500kg
Power Supply220V
Noise≤65dB
 Operation Temperature23℃±3℃
Operation
Humidity
50±10%rh
Compressed Air pressure:0.6Mpa
Communication InterfaceNone


Functions of PTHS200 Automatic Hot Stamping Machine

parameter
Input and Connect  Module
Input and Connect Module

1.Configure air expansion shaft and fast locking mechanism, can provide convenient installation and disassembly of the material roll;

2.Material replacement time is less than 2 minutes. Equipped with 1 set of material rolls;

3. At the end of the current roll production, connect the film of the backup roll with the tail of the current roll through the material receiving platform to achieve continuous production; 

4. The connect material platform is equipped with 2 sets of cylinder driven pressure plates, which press the joints of the two rolls of material and use tape to connect the two rolls of film together;

Tension Module
Tension Module

1. To ensure that the material is always straightened during the transportation process and works in conjunction with the rectify system, the film must always maintain a certain tension;

2. The tension is controlled by adding a pressure regulating valve to a low friction cylinder;

3. Due to the fact that both the hot stamping section and the cutting section require a film step by step walking method, and the action rhythm does not match each other, the film must have a certain amount of buffering. A set of tension module must be configured before the cutting traction and before the hot stamping traction; The maximum cache size is 330mm;

Rectification Module
Rectification Module

1. To ensure the accuracy of the vertical feeding direction during material operation, a set of traveling deviation rectify system is equipped behind the tension module;

2. Use ultrasonic sensors to detect the offset of semi transparent film materials.

Position Hole Punch Module
Position Hole Punch Module

1. Punch two circular positioning holes with a diameter of 6mm;

2.To adapt to the differences in the positioning hole positions of different batches of products, the punching module can be adjusted in the Y direction, with an adjustment range of ± 20mm. To ensure adjustment accuracy, a standard slide table with a micrometer is used;

3. Connect an industrial vacuum cleaner below the punching module to remove the waste material from the punching process.

Position Hole Punch Module
Position Hole Punch Module

1. Punch two circular positioning holes with a diameter of 6mm;

2.To adapt to the differences in the positioning hole positions of different batches of products, the punching module can be adjusted in the Y direction, with an adjustment range of ± 20mm. To ensure adjustment accuracy, a standard slide table with a micrometer is used;

3. Connect an industrial vacuum cleaner below the punching module to remove the waste material from the punching process.

Hot Stamping Module
Hot Stamping Module

1.Configures 4 individual adjustable hot stamping heads;

2.The hot stamping heads can be adjustable in X/Y direction to meet the hot stamping requirements of different positions within a certain rang.

Cleaning for Hologram Module
Cleaning for Hologram Module

Clean the debris on the material after hot stamping.

Hot Stamping Transmission Module
Hot Stamping Transmission Module

1. Used for the transfer of film materials for hot stamping and cleaning module;

2. Using a servo motor and screw module to drive the gripper to move the film forward, the stroke is matched with the distance between the hot stamping heads, and a 330mm long finished sheet material is transported in two forward movements of 180+150mm;

3. The opening and closing of the gripper are controlled by the cylinder.

Cutting-Position Hole Recognition Module
Cutting-Position Hole Recognition Module

1.Configures a visual recognition system to accurately identify the position of the hole;

2.Install one set of cameras to identify the positions of the two holes respectively to ensure accurate die-cutting.

Cutting Module
Cutting Module

1. Cut the size of the material, with a standard cutting size of 500 * 330 * 0.05mm, and the size can be flexibly set according to customer needs;

2. The reciprocating motion is driven by a stepper motor and a synchronous belt, and the customized cutter can quickly cut off materials;

3. The cutting blade is equipped with pressure plates driven by cylinders on both sides, which press the film down before cutting.

Output Transmission Module
Output Transmission Module

1.Used for the transportation of thin film materials;

2. Using a servo motor and screw module to drive the gripper to move the film forward, pull the film strip to be cut from the left side of the cutter to the right side, and relay with the receiving gripper;

3. The opening and closing of the gripper are controlled by a cylinde.

Output Module
Output Module

1.Store finished materials, the size is 500*330*0.05mm.

2. After the quantity of materials received reaches 300 sheets, the production personnel need to be notified to receive the materials temporarily;

3. To ensure that the pieces of material falling into the card receiving box are neat, there is a positioning clamp inside the box to organize the materials. The action of the clamp can be achieved through a cylinder or motor;

4.At the beginning of production and when changing the material roll, there will be a section of film that cannot be hot stamped due to not meeting the correction requirements, and this part of the film needs to be discarded;

5. The teject box is located below the output magazine, and the output magazine above moves backwards to avoid waste collection;

Advantages of PTHS200 Automatic Hot Stamping Machine

Why
High cost-effectiveness
High cost-effectiveness
High cost-effectiveness
High cost-effectiveness
  • The hot stamping system is used to achieve the function of adding safety features on the surface or inner layer of the sheet. After the lamination process, the hologram is ultimately embedded in the document. This process is cost-effective, economical, and easy to operate. It can provide high security and anti-counterfeiting features for different documents such as ID cards and electronic passport data pages.

Adopting DOVID process
Adopting DOVID process
Adopting DOVID process
Adopting DOVID process
  • The DOVID treatment process involves transferring DOVID directly from the coil to the surface or inner layer of the sheet, and finally rewinding the carrier material to save space and reduce replacement time and process time; Pressure and temperature can be freely controlled.

High precision
High precision
High precision
High precision
  • The built-in vacuum system ensures smooth operation without damaging the sheet, ensuring high-precision placement of holograms.

Piotec Manufactures High-quality Products

Contact Piotec for Smart Card Solution

sales@piotec.cn
Email:
sales@piotec.cn
+86-24-23783285
Tel:
+86-24-23783285
ADDRESS
ADDRESS:
N0.37, Shiji Rd, Hunnan District, Shenyang, China
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