With more than 100 sets delivered and proven by the market for over 8 years, the PTA-8500A smart card personalization machine has become the mainstream SIM card personalization equipment for the most famous SIM card manufacturers in China and even in the whole world.
To meet the diversified design of banking cards and order volume, PIOTEC's flexible personalization line FPL3000 was developed. Based on a modular design, FPL3000 smart card personalization machine can be configured with function modules including magnetic encoding, contact IC encoding, contactless IC encoding, thermal printing, embossing and indenting, topping, optical visual verification & contact IC verification & contactless IC verification, the quantity for each module can be decided by customer's need.
PTM-120B card personalization machine can be integrated with short-circuit punching, open and short tests, chip initialization & pre-personalization as well as reject chip punching and marking. The brand-new design enables operators to switch chip production between 6PIN and 8PIN within 60 seconds. Modular design can meet your different production requirements and maximize your investment cost.
PTM-120B card personalization machine can be applied to contact/contactless and dual interface chip initialization and can also be customized according to the demands of various chip production.
Item | Machine name | Capacity | Overall dimensions | Weight | Power supply | Compressed air |
1 | PTA8500A | 6000uph | 3600mm×910mm×1900mm | 800kg | 220V (-5%~+10%) 50Hz 6KW | Pressure: 0.5Mpa Flow rate: 400L/min |
2 | PTA8500C | 2500uph | 3850mm×910mm×1900mm | 1000kg | 220V (-5%~+10%) 50Hz 6KW | |
3 | FPL3000 | 2000uph | 4470mm×650mm×1450mm | 1100kg | 220V (-5%~+10%) 50Hz 6KW | Pressure: 0.5Mpa Flow rate: 350L/min |
4 | FPL6061 | 2000uph | 6500mm×900mm×1900mm | 900kg | 220V(-5%~+10%) 50Hz 7.5KW | |
5 | FPL6052 | |||||
6 | PTM120T | 60,000 UPH (including broken reinforcement units); | 4750mm×840mm×1960mm (including broken reinforcement units); | 800kg (including broken reinforcement units); | 220V (-5%~+10%) 50Hz 4KW (including broken reinforcement unit); | No air source required |
7 | PTCME302 | 120,000UPH (6PIN, excluding broken reinforcement unit | 3800mm×840mm×1960mm (excluding broken reinforcement units) | 650kg (excluding broken reinforcement units) | 220V (-5%~+10%) 50Hz 2KW (excluding broken reinforcement units) | Pressure: 0.5Mpa Flow rate: 1500L/min |
8 | PTE-S5000 | 5000UPH | 2700mm×1250mm×1300mm | 750kg | 220V (-5%~+10%) 50Hz 6KW | Pressure: 0.5Mpa Flow rate: 400L/min |
Noise:<65dB; Working temperature:23℃±3℃; Working humidity:50±10% |
Thermal Printing Module:
Monochrome thermal printing modules with resolution of 300DPI, more modules can be added on requirements.
Image formats such as BMP, GIF, TIFF, PGN are available.
Capable of detecting color ribbon breakage; Color ribbon remaining quantity alarm function.
DOD Inkjet Module:
DOD inkjet module including 1 plasma unit , 1 DOD inkjet system, and 1 UV curing unit.
1 more set of DOD module is extensible which makes double-sided speed up to 6000UPH.
Black/white monochrome inkjet is supported and YMCK color inkjet is optional, maximum resolution is up to 1200DPI.
Dual-side printing is supported. Single -sided printing speed is 6000UPH and double -sided printing speed is 3000UPH.
Laser Engraving Module:
20W fiber laser and extractor.
Equipped with 1 smoke purifier.
Characters (including Micro-text), bar codes, QR codes, machine readable codes, CLI/MLI, braille and high-quality gray images can be engraved on the front and back of the card with a resolution of maximum 1600DPI.
Embossing and Indenting Module:
Support embossing and indenting character printing. Support indenting character printing on both sides
Character Plate Capacity: up to 120 characters.
The Character nails complies with the ISO standard for international credit card specific characters.
Capable of detecting indenting character color ribbon breakage; indenting character Color ribbon remaining quantity alarm function.
Topping Module:
Golden and silver topping are supported.
Ribbon breakage and margin detection can be executed.
Generally speaking, if the data writing time is longer, the production capacity will relatively decrease, and there is an inverse relationship between the two. Taking PTA-8500A as an example, the relationship between data writing time and production capacity is as follows:
Capacity table
IC write capacity table (Unit: sheets/hour) | |||||||
Configuration | Personalized time(s) | 17 | 18 | 20 | 25 | 35 | 40 |
32 card writing station | 6000 | 5700 | 5200 | 4200 | 3000 | 2700 | |
Configuration | Personalized time(s) | 9 | 10 | 12 | 15 | 18 | 20 |
16 card writing station | 5650 | 4800 | 4100 | 3300 | 2800 | 2500 |
High speed laser marking capacity table (Unit: sheets/hour) | |||||||
Configuration | Personalized time(s) | 1 | 1.4 | 1.6 | 1.8 | 2 | 2.2 |
High speed laser marking | 6000 | 4500 | 4100 | 3700 | 3300 | 2900 |
Note: Capacity is calculated based on the number of cards.
Customers can choose to configure functional units such as magnetic writing, contact IC writing, non-contact IC writing, flat printing, embossing, hot stamping, visual verification&contact IC verification&non-contact IC verification, and visual detection according to their own needs, as well as the number of configurations for each unit. If all functions are combined together, the entire production line will occupy a smaller area and be easier to maintain. Under the same footprint, there are more configurable modules, resulting in higher production capacity.
The company adopts a unique chip type fast switching patented technology: without the need to plug and unplug cables, it can achieve fast switching of 6pin and 8pin production tasks within 60s, greatly improving the efficiency of order conversion.
Contact Piotec for Smart Card Solution